Magnetometers are tools used to check the metal wear within oil and grease samples. This result tells the operator how much wear has occurred on the unit, and more importantly, if this wear has increased and could cause failure of the unit being examined. Microscopic metallic particles often appear in grease or oil on moving part machines as lubrication deteriorates, allowing for increased contact between parts. Finding these particles is a normal occurrence, but plant engineers are usually concerned more about seeing changes in their findings.
Examining samples can be done using two main types of technology. One way is to use a lab system, which is a self-contained unit designed to analyze selected samples. The compact look of most magnetometers is misleading, as they can manage complex sample analysis in as little as 20 seconds. This can be done by inserting the sample through in a bottle or syringe. The other option is on-line systems that allow for early detection without the manual involvement of an engineer. Both of these are practical methods for getting metallic wear readings.
Cost is a feature that can be a reason for and against certain analysis processes. Finding an affordable tool that works exactly as needed is critical, and the labs and testing kits are normally favored by those with smaller budgets. An issue with this is that it does not have the automated warning system, so that certain changes in metal wear will go unnoticed until the next test. For some, the critical indication system is required in avoiding costly downtime.
Testing samples in this way is about more than routine inspection of machinery. The operational life of a machine is at risk from the deterioration of just one insignificant piece. Magnetometers help to detect alterations in samples that indicate serious damage could occur. Losing needed lubrication or function in one part of a production line can be enough to put a whole section out of commission. This is no minor issue, as the downtime cause by an error such as this can halt production completely and lose the company money in the meantime.
Testing samples on magnetometers is just one way to look for indications of plant damage. Emissions and noise coming from the machine are equally as revealing as to the health of the unit. There are plenty of units that can also analyze these, and a company should think carefully about the level of security they need.
Many people are getting frustrated with engines malfunction and busted machineries, all of these trials can get the best of you, why don\’t you try having your engines get a little work on proton magnetometer. To go deeper into the problem, visit www.kittiwake.com.
How Magnetometers Can Help Establish The Condition Of Moving Parts
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